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-   -   Exhaust manifold heat shield fix (https://www.chryslerforum.com/forum/chrysler-aspen-41/exhaust-manifold-heat-shield-fix-35712/)

Aspenmang23 Jun 19, 2025 11:27 AM

Exhaust manifold heat shield fix
 
I heard a rattling sound going over some bumps, and found the heat shield under the exhaust manifold was dangling.. looks like some of the bolts failed. So I clamped it back on with a worm gear clamp. Wish me luck!


https://cimg7.ibsrv.net/gimg/www.chr...1d9a6a513e.jpg
https://cimg9.ibsrv.net/gimg/www.chr...d9ecf25683.jpg
https://cimg0.ibsrv.net/gimg/www.chr...090c4c0379.jpg
https://cimg1.ibsrv.net/gimg/www.chr...14d8b9b27c.jpg

ggoose Jun 23, 2025 08:37 AM

Likely the bolt holes on the heat shield rusted out. The nuts on the studs should be easy to remove. I found these washers to work well to reattach the shield.

https://www.napaonline.com/en/p/ATMN90796502

These are sized to press fit over the studs and grip the stud. I used a needle nose pliers to break off the tips at the center and slip the washer over the stud and reuse the nut.


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